Fabrication of 3D Porous and Flexible Thermoplastic Polyurethane/Carbon Nanotube Composites Towards High-Performance Microwave Absorption

Abstract

Materials with the characteristics of lightweight, thinness, flexibility, strong absorption, and broad bandwidth are of great concern in the microwave absorption field. Herein, a novel and facile technique, the vapor-induced phase separation (VIPS) method, was adopted to fabricate flexible thermoplastic polyurethane (TPU)/carbon nanotube (CNT) composites with a three-dimensional (3D) porous structure. The microstructure and electromagnetic wave absorption properties of the composites were tuned by varying the CNT weight ratio. The results show that the CNT established strong interfacial bonding with the TPU matrix. Different CNT weight ratios had a significant effect on the microstructure and electromagnetic parameters of the composites. The TPU/CNT composites achieved the minimum reflection loss (RLmin) of −25.33 dB at 2.35 mm and an effective absorption bandwidth (EAB) of 4.89 GHz at 1.6 mm with a relatively low CNT weight ratio of 1 wt%. The conductive loss, dielectric loss, and multiple scattering synergistically contribute to favorable microwave absorption performances. This study showcases the use of a facile fabrication approach for the generation of flexible and porous TPU-based or other polymer counterparts-based functional composites via the VIPS method; it also paves the way for the large-scale application of high-performance microwave absorption materials.