AI-Driven Digital Twins in Industrialized Offsite Construction: A Systematic Review

Abstract

The increasing adoption of industrialized offsite construction (IOC) offers substantial benefits in efficiency, quality, and sustainability, yet presents persistent challenges related to data fragmentation, real-time monitoring, and coordination. This systematic review investigates the transformative role of artificial intelligence (AI)-enhanced digital twins (DTs) in addressing these challenges within IOC. Employing a hybrid re-view methodology—combining scientometric mapping and qualitative content analysis—52 relevant studies were analyzed to identify technological trends, implementation barriers, and emerging research themes. The findings reveal that AI-driven DTs enable dynamic scheduling, predictive maintenance, real-time quality control, and sustainable lifecycle management across all IOC phases. Seven thematic application clusters are identified, including logistics optimization, safety management, and data interoperability, supported by a layered architectural framework and key enabling technologies. This study contributes to the literature by providing an early synthesis that integrates technical, organizational, and strategic dimensions of AI-driven DT implementation in IOC context. It distinguishes DT applications in IOC from those in onsite construction and expands AI’s role beyond conventional data analytics toward agentive, autonomous decision-making. The proposed future research agenda offers strategic directions such as the development of DT maturity models, lifecycle-spanning integration strategies, scalable AI agent systems, and cost-effective DT solutions for small and medium enterprises.