Mullite 3D Printed Humidity Sensors

Abstract

Mullite substrates with two different porosities were 3D printed, and tested as humidity sensors. To evaluate the effects of porosity on humidity sensitivity, the samples were sintered at 1400 °C (Sensor 1) and 1450 °C (Sensor 2). The sensors were tested in a range from 0% to 85% relative humidity (RH) at room temperature. When exposed to water vapor at room temperature, the impedance value dropped down from 155 MΩ under dry air to 480 kΩ under 85 RH% for Sensor 1 and from 115 MΩ under dry air to 410 kΩ for Sensor 2. In addition, response time and recovery time were below 2 min, whatever the firing temperature, when RH changed from 0% to 74%. Finally, tests carried out involving ammonia, methane, carbon dioxide and nitrogenous oxide, as well as ethanol and acetone, showed no interference.