Simulation Study on Dynamic Characteristics of the Chain Drive System for Mining Scraper Conveyor Driven by the Permanent Magnet Synchronous Motor

Abstract

The chain drive system represents a critical subsystem within the scraper conveyor. This paper proposes a joint simulation model for the drive system of the scraper conveyor, driven by the permanent magnet synchronous motor, in order to conduct a comprehensive analysis of the dynamic characteristics of the chain drive system during the operational process. Firstly, the dynamic simulation model for the mining scraper conveyor’s chain drive system was established in ADAMS, taking into account its structural characteristics. Then, the mathematical model of the permanent magnet synchronous motor was established using the coordinate transformation theory, and the speed controller based on vector control was designed by using the theory related to sliding mode control. The coupling relationship between the chain drive system of the scraper conveyor and the permanent magnet synchronous motor drive system was investigated. Finally, a joint simulation model of the mechanical system and motor control system was created using ADAMS (View 2019) and MATLAB/Simulink (2020a). The dynamic characteristics of the chain drive system were analyzed, and the three typical working conditions of no load, half load, and rated load were considered. The results show that the contact force between the flat ring and the sprocket undergoes an initial increase, followed by a decrease, and finally another increase. As the load increases from no load to full load, there is a marked increase in the contact force between the loaded side chainrings. Due to the polygon effect, both the speed curve of the permanent magnet drive motor and the contact force curve between the ring chains exhibit periodic fluctuations. The research in this paper provides an idea for the coupling analysis of the scraper conveyor electromechanical system.