Laser structuring and functionalization of nanoscaled battery materials

Abstract

Possible laser processes in battery manufacturing are quite diverse regarding the control of electrochemical characteristics: LIPSS on current collector surfaces are used to adjust the adhesion of composite electrodes to current collectors, laser surface patterning turns ceramic-coated separator materials into superwicking with regard to electrolyte wetting properties, and laser structuring of composite thick film electrodes is applied to generate 3D electrode architectures with shortened lithium-ion diffusion pathways. In the field of cathode thick film development, secondary particles with nanoscaled primary particles are used and ultrafast laser ablation is applied to pattern the composite electrodes to optimize the lithium ion diffusion kinetics by enlarging the active material surface with a view to reducing cell polarization, which develops at high battery power. This enables high energy batteries to be upgraded for operation at high power. In the field of anode development for electromotive vehicles, efforts are being made to develop silicon anodes in order to significantly increase the energy density. In addition, the issue of fast charging, mainly influenced by the anode architecture, is a major topic in research and industrial development. Silicon nanoparticles are used and combined with graphite particles in a binder matrix. The large volume change as a result of the lithiation of silicon during battery operation requires laser structuring of the composite electrodes in order to counteract mechanical degradation. Analogous to cathode materials, the lithium diffusion kinetics for anodes are also significantly enhanced by the applied 3D battery concept. The impact of laser structuring and modification of battery materials on the electrochemical performance with respect to the nanoscale is of considerable relevance for future applications in battery manufacturing.