Effective electromagnetic interference shielding using foamy polyurethane composites

Abstract

Abstract Polyurethane/Graphite composite foam samples with different filler loadings were synthesized for application in electromagnetic shielding. The samples were characterized using Fourier transform infra‐red, thermal gravimetric analysis, scanning electron microscope, universal testing machine, and rheometer. Moreover, to adapt and customize this work in the field of aerospace, the measurements were performed in the X‐band at the range of (8–12) GHz. The results showed that the increase in filler content improves the mechanical properties and thermal stability of the composite materials. The electromagnetic interference shielding effectiveness reached (− 45) dB with 30 wt% filler content. It is expected that the polyurethane/graphite composite foamy materials may be considered a promising material to be used in electromagnetic shielding applications.