Automated fault detection for additive manufacturing using vibration sensors

Abstract

Online process control is a crucial task in modern production systems that use digital twin technology. The data acquisition from machines must provide reliable and on-the-fly data, reflecting the exact status of the ongoing process. This work presents an architecture to acquire data for an Additive Manufacturing (3D printer) process, using a set of consolidated Internet of Things (IoT) technologies to collect, verify and store these data in a trustful and secure way. The need for online monitoring and fault detection is addressed by the development of a classifier using Convolutional Neural Networks. This deep learning approach, using temporally aligned vibration data provided by the underlying architecture, allows raw data processing to detect patterns without signal pre-processing and without domain-specific knowledge for model building.