An Inductive Linear Displacement Sensor Based on Planar Coils

Abstract

This paper presents a non-contact inductive linear displacement sensor which is based on planar coils realized by the printed circuit board (PCB) technique. The sensor mainly consists of a ferromagnetic stator, a ferromagnetic mover, several excitation coil-PCBs, and a pickup coil-PCB. Excitation coil-PCBs are embedded in the mover and generate quadrature magnetic fields both in temporal- and spatial-domains. The stator and mover confine the magnetic fields to propagate between them. Pickup coil-PCB is located between the stator and mover to receive the magnetic fields and outputs a signal whose phase is proportional to the displacement of the mover. Simulations of a 3-D sensor model and final experiment of a prototype are introduced and both verify the feasibility of this sensor. In order to overcome inexact quadrature in spatial domain of magnetic fields caused by asymmetric mover structure, a simple but effective compensation method realized in temporal domain is employed by the prototype. Experimental results show that the prototype has original measurement error of less than 50 μm in the range of 0-208 mm, and moreover, the error is still of great regularity so that the sensor may have better performance if there is digital calibration for measurement data or improvement in sensor structure.