Mechanical Behavior of Polystyrene-Grafted Natural Rubber/Natural Rubber Blend: Effect of Polystyrene Grafting Percentage

Abstract

Polystyrene-grafted natural rubber (PS-GNR) at various graft levels was evaluated to improve mechanical properties of natural rubber (NR). PS-GNR was synthesized by emulsion copolymerization at 60°C at different reaction times between 15 and 360 mins to control the grafting levels of PS in the PS-GNR co-polymer. The resultant PS-GNR co-polymers were then blended into NR latex. The vulcanized NR compounds were investigated for the effect of PS grafting percentage in PS-GNR/NR compounds on mechanical properties, including tensile, tear strength and hardness. A core-shell structure was revealed with PS encapsulating the NR core via transmission electron microscopy. The polystyrene grafting percentage was determined to be 12.7%, 17.1%, 22.1% and 23.6% for polymerization times of 15 min, 60min, 120min, and 360 min, respectively. Addition of PS-GNR into NR exhibited biphasic behavior, resulting in a decrease in the tensile strength and tear strength. With further increase in grafting percentage of PS, the tensile strength and tear strength continues to decrease. The rigid chain of PS grafted onto NR surface reduced the elasticity of NR chain resulting in lower tear strength and the tensile strength. Fracture surface revealed a decrease in ductility of material with increasing grafting percentage of PS. On the other hand, modulus and hardness of PS-GNR/NR compounds were found to increase with increasing grafting percentage of PS. The addition of PS-GNR to rubber compound had shown an impact on dynamic behavior. With further increase in grafting percentage of PS in PS-GNR, an enhancement of storage modulus of rubber compound was clearly observed.