Computer aided weld seam tracking approach

Abstract

Purpose This paper aims to automate the welding operation that motion control, sensor integration and coordination with the welding power source. Therefore, there is a need for sophisticated technologies to control precisely the process in terms of positioning the welding torch, and controlling the welding parameters through the use of correct devices which are aided by appropriate control tools and techniques. Design/methodology/approach A new seam tracking methodology, named sewing technique, has been introduced for the welded joints available in computer-aided design (CAD) environment. This methodology gives the seam path by drawing a line through the adjacent centroids of curve fitted in the weld joint volume. Obtained geometric path and kinematic constraints are given as input to the modeled robot for performing welding operation followed by desired trajectory. Findings In this investigation, a novel and efficient weld seam technique has been developed to produce uniform welded joints. The key feature of this approach is that the initial and end positions of the weld seams can be obtained easily. Because of this, the robot can be controlled flexibly during welding operation. Originality/value This investigation deals with the development of an automated seam tracking methodology for the welded joints available in CAD environment. Validation of the developed methodology has been done through simulation results while performing welding operations for different weld profiles.