Multiple Performance Optimization in WEDM Parameters Using Grey Relational Analysis

Abstract

In this investigation, a new approach is based on Grey Relational Analysis and Taguchi method to optimize the machining parameters with multi performance characteristics in WEDM of 304L SS. Experiments are conducted using Taguchi Quality Concept, L 9 ,3-level orthogonal array was chosen for experiments .The WEDM parameters namely pulse-on time (T ON ), pulse-off time (T OFF ), and wire feed (WF) on material removal rate (MRR) .The Grey Relational Analysis with multiple performance characteristics indicates that the pulse-on time (T ON ), pulse-off time (T OFF ) are the most significant factors . The optimum machining parameters have been identified by Grey relational analysis and significant contribution of parameters can be determined by analysis of variance (ANOVA). The confirmation test is also conducted to validate the test result. The results from this study will be useful for manufacturing engineers to select appropriate WEDM process parameters to machine 304L Stainless Steel.