Controlled free-radical azeotropic copolymerization of styrene and n-butyl acrylate in the presence of tert-butyl dithiobenzoate

Abstract

The free-radical azeotropic bulk copolymerization of styrene and n-butyl acrylate at 90°C mediated by tert-butyl dithiobenzoate and copoly(strene—n-butyl acrylate) dithiobenzoate as reversible chain-transfer agents has been studied. It has been shown that low-and high-molecular mass chain-transfer agents allow one to efficiently control the molecular-mass characteristics of the copolymers. For all studied systems, the molecular mass linearly increases with conversion, and the copolymers are characterized by low polydispersity indexes. When polystyryl dithiobenzoate and poly(butyl acrylate) dithiobenzoate are used as polymer reversible chain-transfer agents in the azeotropic copolymerization of styrene and n-butyl acrylate, the diblock copolymers with the controlled block lengths are prepared. As evidenced by ESR studies, radical intermediates are formed in the course of the azeotropic copolymerization of styrene and n-butyl acrylate mediated by tert-butyl dithiobenzoate and the copolymer reversible chain-transfer agent; the kinetics of formation of these intermediates has been investigated. It has been demonstrated that the rate of the azeotropic copolymerization mediated by low-and high-molecular-mass reversible chain-transfer agents decreases with an increase in their concentration. The possible causes of this phenomenon are discussed.