Production of Fine Metallic Powders by Hybrid Atomization Process

Abstract

Hybrid Atomization is a recently developed powder-making process that combines effectively free-fall gas atomization and centrifugal atomization. This technique can produce very fine spherical powders with mean diameters of around 10 micrometers, and in high yields. The present report discusses the concept and basic principles of hybrid atomization. Process experiments were carried out and the optimal processing conditions were obtained. The results show that the influences of processing parameters and optimum conditions differ greatly between the proposed and the conventional atomization processes. A new correlation of atomization equation applicable to hybrid atomization is proposed and discussed.