Advances in Thermoplastic Matrix Towpregs Processing

Abstract

The present work reports the development of new technologies to fabricate long and continuous-fiber-reinforced composite structures from low-cost thermoplastic matrix semiproducts. These semiproducts, thermoplastic matrix towpregs and preconsolidated tapes (PCTs), were produced in a purposely-built prototype machine, by deposition of a thermoplastic polymer in powder form on continuous fibers. The work also presents the advances made in the processing of these materials into composites by conventional techniques, such as pultrusion, filament winding and compression molding. Finally, it describes the investigation of the optimal processing conditions that maximize the mechanical properties of the composites. These properties are good enough for the composites to be used as engineering materials in many structural applications.