Waterborne Colloidal Polymer/Silica Hybrid Dispersions and Their Assembly into Mesoporous Poly(melamine-formaldehyde) Xerogels

Abstract

The acid-catalyzed polycondensation of oligo(melamine-formaldehyde) in aqueous phase and in the presence of silica nanoparticles leads to a stable dispersion of coexisting silica and polymer nanoparticles. The dispersion can be processed into mesoporous xerogels (SBET ≈ 200 m(2) g(-1)), whose porosity can be enhanced by etching of silica up to specific surface areas of >400 m(2) g(-1). The formation mechanism and the characteristics of the hybrid dispersion are crucial to the materials derived from it and analyzed in detail using a variety of experimental techniques (electron and force microscopy, light and X-ray scattering, ultracentrifugation, and spectroscopy). The transformation of the dispersion into xerogels by electrostatic destabilization is described. Furthermore, the obtained materials are characterized with regard to their porosity and morphology using microscopy and porosimetry. The impact of selected synthesis parameters on the obtained properties is discussed, and it was found (most interestingly) that stable porosity was only observed if silica nanoparticles were present within the dispersion.